This Week in Best EVs: The EV Battery Recycling Boom is Just Beginning (2025)

The EV Battery Recycling Boom is Just Beginning in 2025: It’s 2025, and electric vehicles (EVS) are no longer a niche—they’re everywhere. But while the roads are buzzing with Teslas, Rivians, BYD, and Ford F-150 Lightnings, there’s a quieter revolution gaining speed behind the scenes: battery recycling. This week, all eyes are on this growing trend—because the EV battery recycling boom is just beginning.

EV Battery Recycling Boom
EV Battery Recycling Boom

Why EV Battery Recycling Boom: Now a Big Deal

EV Battery Recycling Boom
EV Battery Recycling Boom

Let’s back up a bit. A lithium-ion battery powers every EV on the road. These batteries are packed with valuable minerals like lithium, cobalt, nickel, and manganese—resources that are not only expensive but also environmentally taxing to mine.

Here’s the catch: EV batteries don’t last forever. Most have a lifespan of about 8–15 years, depending on use. So, what happens when these batteries reach the end of their life? In the past, the answer was: not much. Many ended up in landfills or sat in warehouses waiting for someone to figure it out.

Now, that’s changing—and fast.

Why Now?

  • A wave of first-generation EVS is reaching battery retirement age.
  • Raw material prices are soaring.
  • Sustainability regulations are tightening around the globe.
  • Tech advancements are making recycling more efficient and profitable.

We’re at the perfect convergence point: supply, demand, and technology are all lined up. And the industry is finally paying attention.

What Happens in Battery Recycling? A Simple Breakdown

Battery recycling isn’t as simple as tossing old batteries into a machine and collecting fresh lithium. It’s a complex, multi-stage process:

StageWhat HappensWhy It Matters
Collection & SortingThe remaining charge is removed, and the batteries are taken apart.Ensures proper types go through the right recycling channels.
Discharging & DismantlingThe remaining charge is removed and the batteries are taken apart.Prevents fires and prepares materials for processing.
ShreddingComponents are crushed into “black mass”—a mix of metals.Makes it easier to extract valuable elements.
Material RecoveryProcesses like hydrometallurgy or pyrometallurgy extract lithium, cobalt, etc.Batteries are gathered from EVS, consumer electronics, etc.

EV Battery Recycling Boom: The Big Players and Breakthroughs

Battery recycling isn’t just a feel-good idea anymore—it’s a big business. Several companies and countries are racing to dominate the space.

1. Redwood Materials (USA)

Founded by Tesla co-founder JB Straubel, Redwood is building a closed-loop supply chain. They’re partnering with Ford, Toyota, and others to recycle old batteries and feed recovered materials directly into new ones.

2. Li-Cycle (Canada)

Li-Cycle is expanding rapidly across North America, using a low-emissions, water-based process that avoids smelting. Their “hub-and-spoke” system places collection centres close to where batteries are used.

3. CATL & GEM Co. (China)

China isn’t sitting idle. With more EVS sold than anywhere else, companies like CATL are already running large-scale recycling operations, reclaiming battery-grade materials to supply the country’s massive manufacturing needs.

4. European Union Initiatives

The EU passed new regulations in 2023 that mandate recycled content minimums in EV batteries by 2030. As a result, startups like Northvolt are investing heavily in circular battery models.

Conclusion

The EV revolution has always been about more than just cars. It’s about reimagining how we power our lives, and more importantly, how we sustain that power. As EVs flood the market, the question isn’t just how we build better batteries—but how we unbuild them wisely when the time comes.

So, next time you see a sleek EV zip past you on the road, think about what’s under the hood. Chances are, it’ll one day be recycled—and that journey is just beginning.

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