Ford EV Battery: By 2025, EV ownership is mainstream, but replacing a battery still raises eyebrows. Ford owners of the Mustang Mach-E, F‑150 Lightning, and E‑Transit often wonder: “What will I pay today?” The real cost depends on the model, battery type, labour, and… warranties. Let’s break it down without fluff.
Table of Contents
Why Ford EV Battery Replacements Are Expensive
- Massive battery packs
EV battery packs weigh hundreds of kilograms and use advanced lithium-ion tech—much pricier than a traditional car battery. - Specialised labour & safety needs
Removing/installing EV packs requires trained technicians and special equipment—labour alone can spike costs. - Raw-material price swings
Cobalt, nickel, and lithium—all fluctuate in cost, directly impacting EV battery prices.
Ford EV Battery Replacement: Model-by-Model Cost Table
| Model | Battery Size | Pack Cost | Labor & Misc. | Estimated Total |
|---|---|---|---|---|
| Mustang Mach‑E | 72–91 kWh | Up to $35,329 | ~$6k–10k typical EV labor | $41k–45k (out-of-warranty) |
| F‑150 Lightning (Std) | ~98 kWh | $28,556 | As above | $34k–38k |
| F‑150 Lightning (Ext) | ~131 kWh | $35,960 | As above | $42k–46k |
| E‑Transit | ~68 kWh | $35,824 | Similar range | Labour & Misc. |
Warranty: Your Best Friend in EV Ownership
All Ford EVs include an 8‑year/100,000‑mile battery warranty, covering manufacturing defects and excessive degradation (usually below ~70% capacity). That means:
- A replacement within warranty typically costs $0.
- Post-warranty? You’re on the hook for $35–46k.
Conclusion
- In-warranty: Battery replacement = $0.
- Post-warranty: Expect to pay $35k–45k, depending on the Ford model—this includes parts and labor.
- Across the EV market: Replacement costs typically $5k–20k, but Ford’s bigger packs push toward the higher end.
- Looking ahead, New battery tech (LFP), scale-up, and manufacturing plants should gradually drive prices down.
Bhakti Rawat is a Founder & Writer of InsureMyCar360.com. This site Provides You with Information Related To the Best Auto Insurance Updates & comparisons. 🔗